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Terminal Based Linearity Calculator

Separate linearity from zero and span error. The calculator draws a straight line through the 0 % and 100 % readings and finds how far the middle points deviate from it.

Terminal basedNonlinearityZero and span5 point data
mA
mA
mA
mA
mA
Terminal nonlinearity+0.188 % of span
Zero error+0.062 % of span
Span error+0.062 % of span
How this result was calculated
  1. Line through end points: I(p) = I₀ + (I₁₀₀ − I₀) × p
  2. Deviation = (measured − line) ÷ 16 mA × 100

Deviation from the terminal line

PointMeasuredTerminal lineDeviation
0 %4.0104.010+0.000 %
25 %8.0308.013+0.109 %
50 %12.04512.015+0.188 %
75 %16.04016.018+0.141 %
100 %20.02020.020+0.000 %
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Terminal Based Linearity

Line: I(p) = I0 + (I100 − I0) × p
Nonlinearity = max |Imeasured − I(p)| ÷ span

Zero and span errors can be trimmed out; nonlinearity cannot. Best fit straight line (independent) linearity, often quoted in datasheets, is typically about half the terminal based value.

Worked example

With 4.010 and 20.020 mA at the ends, the line predicts 12.015 mA at 50 %. The reading of 12.045 mA is 0.030 mA high: +0.19 % nonlinearity.

Key insight: if a transmitter passes at 0 % and 100 % after trimming but fails at 50 %, the problem is linearity, which needs a sensor trim (characterisation) or replacement, not a zero or span adjustment.
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Frequently Asked Questions

What is terminal based linearity?

The maximum deviation of the calibration curve from a straight line drawn through its end points, as a percent of span.

How is it different from independent linearity?

Independent linearity uses the best fit line through all points, which gives a smaller number than the terminal method.

Can linearity be adjusted?

Not with zero and span. Smart transmitters may allow a multi point sensor trim; otherwise the sensor must be replaced.

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