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Hazardous Area Zones, EPL and ATEX Categories

Choose a zone to see what it means, which equipment protection levels and ATEX categories are allowed, and the nearest North American Class and Division.

Zone 0, 1, 2Zone 20, 21, 22EPL and categoriesClass and Division
Zone 1Likely to occur occasionally in normal operation
Allowed EPLGa or Gb
Allowed ATEX categoryCategory 1G or 2G
Nearest North American classClass I Division 1

Zones compared

ZoneMediumExplosive atmosphereEPLATEXNEC 500
Zone 0GasPresent continuously, for long periods or frequentlyGaCategory 1GClass I Division 1
Zone 1GasLikely to occur occasionally in normal operationGa or GbCategory 1G or 2GClass I Division 1
Zone 2GasNot likely in normal operation; if it occurs, only for a short timeGa, Gb or GcCategory 1G, 2G or 3GClass I Division 2
Zone 20DustPresent continuously, for long periods or frequentlyDaCategory 1DClass II Division 1
Zone 21DustLikely to occur occasionally in normal operationDa or DbCategory 1D or 2DClass II Division 1
Zone 22DustNot likely in normal operation; if it occurs, only for a short timeDa, Db or DcCategory 1D, 2D or 3DClass II Division 2
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How Zones, EPL and Categories Fit Together

Area classification (IEC 60079-10-1 for gas, 60079-10-2 for dust) decides the zone. The equipment must then have an equipment protection level (EPL) or ATEX category suitable for that zone.

Zone 0 → Ga (category 1)   Zone 1 → Gb (category 2)   Zone 2 → Gc (category 3)
Equipment rated for a more severe zone may always be used in a less severe one.

In North America the NEC also allows zone classification (Article 505 and 506) alongside the traditional Class and Division system (Article 500). Division 1 covers both zone 0 and zone 1.

Key insight: zone 0 is usually limited to the inside of tanks and vessels above the liquid. Most field instruments sit in zone 1 or zone 2, where Ex d, Ex e or Ex ib/ic equipment is acceptable.
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Frequently Asked Questions

What is the difference between zone 1 and zone 2?

In zone 1 an explosive atmosphere is likely to occur occasionally in normal operation; in zone 2 it is not expected and, if it occurs, lasts only a short time.

Can zone 1 equipment be used in zone 2?

Yes. Equipment suitable for a more hazardous zone can always be used in a less hazardous one.

How do zones relate to Class I Division 1?

Class I Division 1 corresponds roughly to zone 0 plus zone 1, and Division 2 to zone 2.

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