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Flow Measurement · Free Calculator

Pipe Flow Capacity from Pressure Drop Calculator

Turn the usual pipe calculation around: for an allowable pressure drop over a length of pipe, find the maximum liquid flow and velocity, using Darcy Weisbach with the Colebrook friction factor.

Darcy WeisbachAllowable ΔPPipe capacityColebrook
mm
Maximum flow8.2845 m³/h (138.1 L/min)
Velocity1.063 m/s
Reynolds number55,600
Darcy friction factor0.02327
Pressure drop per 100 m0.25 bar
How this result was calculated
  1. ΔP = f × (L ÷ D) × ρv² ÷ 2 → v = √[2ΔP D ÷ (f L ρ)]
  2. f from Colebrook with Re = ρvD ÷ µ, iterated to convergence
  3. Q = v × A = 8.2845 m³/h
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Darcy Weisbach Solved for Flow

v = √[2 × ΔP × D ÷ (f × L × ρ)]
1 ÷ √f = −2 log₁₀[ε ÷ (3.7D) + 2.51 ÷ (Re √f)]
Q = v × π D² ÷ 4

ΔP is the allowable friction pressure drop, L the pipe length plus the equivalent length of fittings, D the inside diameter, ρ and µ the density and viscosity, ε the roughness and f the Darcy friction factor. Because f depends on velocity, the calculation is iterated. Static head changes are not included.

Worked example

Water with 0.5 bar allowable drop over 200 m of 2" Sch 40 steel (52.5 mm) can carry about 8.3 m³/h at 1.06 m/s.

Key insight: flow capacity grows roughly with D2.5 at a fixed pressure drop, so one pipe size larger often carries about 60 to 80 % more flow.
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Frequently Asked Questions

How do I include fittings?

Convert elbows, valves and tees to equivalent length (or use the fittings pressure drop calculator) and add it to the pipe length.

Does this work for gas?

Only for small pressure drops (below about 10 % of inlet pressure). For larger drops use the gas pipeline pressure drop calculator.

Why is iteration needed?

The friction factor depends on Reynolds number, which depends on the unknown velocity.

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