Free engineering calculators and unit convertersceo@instrumentationblog.in
PLC Digital Signal · Free Calculator

ADC Resolution Calculator

The number of bits in an analog input card sets the smallest change it can detect. See the step size in signal units and in your own engineering units.

8 to 24 bitLSB sizeEngineering unitsPLC analog cards
bits
counts
mA or V
EU
Smallest step (EU)0.001526 EU
Total ADC counts65,536
Step in signal units0.0002441 (same unit as span)
Resolution0.001526 % of span
How this result was calculated
  1. Counts over span = 2^16 − 1 = 65,535
  2. Step = 16 ÷ 65,535 = 0.0002441 (for a 16 mA span this is in mA)
  3. In engineering units = 100 ÷ 65,535 = 0.001526

Resolution by bit depth for your span

BitsCountsStep (signal units)Step (EU)Resolution
8 bit2560.062750.39220.392 %
10 bit1,0240.015640.097750.0978 %
12 bit4,0960.0039070.024420.0244 %
14 bit16,3840.00097660.0061040.0061 %
15 bit32,7680.00048830.0030520.00305 %
16 bit65,5360.00024410.0015260.00153 %
24 bit16,777,2169.537 × 10^−75.960 × 10^−65.96 × 10^−6 %
Advertisement

How ADC Resolution Works

An n bit converter divides its input range into 2n steps. The size of one step, the least significant bit (LSB), is the smallest change the card can see.

LSB = Span ÷ (2n − 1)
Resolution % = 100 ÷ (2n − 1)

Many PLC cards do not use all counts for the nominal span. A Siemens card spans 4 to 20 mA with 27648 counts even though the converter has 15 bits plus sign, so enter 27648 in the counts box for those cards.

Worked example

A 12 bit card spans 16 mA (4 to 20 mA) with 4095 steps, so one count is 16 ÷ 4095 = 3.9 µA. On a 0 to 100 °C range that is about 0.024 °C per count.

Key insight: resolution is not accuracy. A 16 bit card may resolve 0.002 % of span but have an accuracy of ±0.1 %; the transmitter and cabling usually limit real performance long before the ADC does.
Advertisement

Frequently Asked Questions

How many counts does a 16 bit ADC have?

65536 counts (0 to 65535). Signed 16 bit cards use 0 to 32767 for positive values.

Is a higher bit ADC always better?

Only up to the noise level of the signal. Beyond about 14 to 16 bits, electrical noise in a typical 4 to 20 mA loop is larger than one count.

What resolution do I need?

Aim for a step at least ten times smaller than the accuracy you need. For ±0.1 % accuracy, 0.01 % resolution (about 14 bits) is enough.

You May Also Like

Learn more on the blog

Analog input stability and cable length

A practical, field focused guide on instrumentationblog.in that explains the theory behind this calculator and how engineers apply it on real plants.

Read Full Article

More PLC Digital Signal Calculators

More Calculator Categories