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Pipe Wall Thickness Calculator (ASME B31.3)

Check the required wall thickness of straight pipe under internal pressure using the ASME B31.3 equation, including corrosion allowance and mill under tolerance.

ASME B31.3Internal pressureCorrosion allowanceMill tolerance
mm
MPa
mm
%
Select a schedule with nominal wall at least 4.472 mm. This is a design aid; the piping engineer of record must verify to the code.
Pressure design thickness t2.413 mm
Minimum required tm = t + c3.913 mm
Nominal thickness needed4.472 mm
How this result was calculated
  1. t = P D ÷ [2 (S E W + P Y)] = 4 × 168.28 ÷ [2 × (137.9 × 1 + 4 × 0.4)] = 2.413 mm (W = 1)
  2. tm = t + c = 3.913 mm; with 12.5 % mill tolerance: 4.472 mm
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ASME B31.3 Straight Pipe Equation

t = P × D ÷ [2 × (S × E × W + P × Y)]
tm = t + c    tnominal ≥ tm ÷ (1 − mill tolerance)

P is internal design gauge pressure, D outside diameter, S allowable stress from Table A-1, E the quality factor, W the weld strength reduction factor (1 below the creep range), Y = 0.4 for ferritic steels below 482 °C, and c the sum of corrosion and thread or groove allowances.

Worked example

6 inch pipe (OD 168.28 mm), 40 bar(g), A106 Grade B with S = 137.9 MPa, c = 1.5 mm: t = 2.41 mm, tm = 3.91 mm, nominal ≥ 4.47 mm. Schedule 40 (7.11 mm) is adequate.

Key insight: pressure is rarely what governs small bore pipe; mechanical strength, corrosion and threading usually do. That is why minimum schedules such as Sch 80 for threaded impulse lines are common in specifications.
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Frequently Asked Questions

What is the Y coefficient in B31.3?

A factor that accounts for the stress distribution in the wall; 0.4 for ferritic and austenitic steels below about 482 °C when t < D/6.

Why add mill tolerance?

Seamless pipe may be up to 12.5 % thinner than nominal, so the nominal wall must be larger than the required minimum by that margin.

What allowable stress should I use?

From ASME B31.3 Table A-1 for your material at the design temperature; for example 137.9 MPa (20 ksi) for A106 Grade B up to about 200 °C.

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