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Remote Seal Head Correction Calculator

The fill fluid in a remote seal capillary has weight. Calculate the zero offset it causes when the transmitter is mounted above or below a single seal, or the elevation caused by the vertical distance between two seals on a DP transmitter.

Single sealTwo seal DPFill fluid SGZero shift
SG
Zero offset+182.4 mbar
Zero offset1,860 mmH₂O
Zero offset2.646 psi
EffectTransmitter reads high
How this result was calculated
  1. Offset = SGfill × ρwater × g × h = 0.93 × 9806.65 × 2 = 18,240 Pa
  2. Subtract this from the reading, or apply it as a zero trim
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Fill Fluid Head Effect

Remote seals transmit pressure through an incompressible fill fluid. Any vertical difference between seal and transmitter creates a static head that the transmitter sees as pressure.

One seal: ΔPoffset = SGfill × ρwater × g × h
Two seals: ΔPshift = −SGfill × ρwater × g × H

Here h is the height of the seal above the transmitter and H the vertical distance between the two seals of a DP system.

Worked example

A DP level transmitter has seals 3 m apart filled with silicone oil of SG 0.93. The LP capillary adds 0.93 × 3000 = 2790 mmH₂O, so the range shifts by −273.6 mbar. A level range of 0 to 2.5 m water then becomes −273.6 to −28.4 mbar.

Key insight: fill fluid density changes with temperature. On long capillaries in sunlight this causes a zero drift, so check the fill fluid temperature coefficient and consider balanced systems.
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Frequently Asked Questions

Does the transmitter height matter on a two seal DP system?

No. Both capillaries rise or fall by the same amount when the transmitter moves, so the effect cancels. Only the distance between the seals matters.

What fill fluid SG should I use?

Use the value from the seal datasheet at operating temperature. Common silicone fill fluids are roughly 0.93 to 1.07 depending on grade.

Can I correct the head effect with a zero trim?

For a single seal, yes: a zero trim or lower range adjustment removes the fixed offset. For DP level, enter the shifted LRV and URV in the transmitter instead.

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